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Machining EP GC 203

Glass-fabric laminate with epoxy resin and an elevated temperature limit (155 °C), precisely sawn, milled, drilled and turned at Liedtke Kunststofftechnik.

Material

Overview

EP GC 203 to EN 60893 is the internationally standardised designation for the material known in Germany as Hgw 2372.4 to DIN 7735. Both designations refer to the same glass-fabric reinforced epoxy-resin laminate with an elevated temperature limit; at Liedtke Kunststofftechnik you will therefore find it as a standalone page under both EP GC 203 and Hgw 2372.4.

Within the glass-fabric/epoxy family to DIN 7735 / EN 60893, EP GC 203 marks an upgraded temperature class: while the standard grade EP GC 202 (Hgw 2372.1, FR-4) is rated for around 130 °C, EP GC 203 reaches 155 °C (thermal class F) through an adapted resin formulation, combined with higher mechanical values. Like the other grades, it is produced by pressing epoxy-resin-impregnated glass-fabric layers into sheets, round bars or tubes.

Typical values include a flexural strength around 530 MPa, tensile strength around 320 MPa and compressive strength around 320 MPa, with a modulus of elasticity around 28,000 MPa and a density of 1.7-1.9 g/cm³ (typically 1.85 g/cm³). Electrically, the material offers a tracking resistance of CTI 200-210 and an electric strength of 80 kV (∥) resp. 70 kV (⊥). The limiting temperature for continuous use is 155 °C (thermal class F).

EP GC 203 is used primarily for high-strength insulating parts requiring an elevated continuous-use temperature, in medium-voltage switchgear and transformer construction, and for components located near heat sources in mechanical engineering. If 130 °C is sufficient, the standard grade EP GC 202 (Hgw 2372.1) is the more economical choice; EP GC 203 is not declared for direct food contact.

Datasheet

Technical Data

Typical average values for EP GC 203 (Hgw 2372.4); figures in parentheses = minimum requirement to DIN 7735. Manufacturer-related variation possible.
PropertyValueTest Standard
Mechanical Properties
Flexural strength530 (DIN 7735: 350) MPaDIN 53452
Flexural strength at elevated temperature295 (DIN 7735: 175) MPaDIN 53452
Tensile strength320 (DIN 7735: 220) MPaDIN 53455
Compressive strength320 (DIN 7735: 150) MPaDIN 53454
Impact strength145 (DIN 7735: 100) kJ / m²DIN 53453
Notched impact strength60 (DIN 7735: 50) kJ / m²DIN 53453
Bond strength (splitting force)4200 (DIN 7735: 3000) NDIN 53463
Modulus of elasticity28,000 (DIN 7735: 18,000) MPaDIN 53452
Electrical Properties
Surface resistivity10¹² (DIN 7735: 5 · 10¹⁰) ΩDIN 53482
Electric strength ∥ / ⊥80 / 70 (DIN 7735: 40 / 40) kVDIN 53481
Dielectric dissipation factor (1 MHz)0.03 (DIN 7735: 0.05)DIN 53483
Dielectric constant5DIN 53483
Comparative tracking index CTI210 (DIN 7735: 200)IEC 60112
Electrolytic corrosion (tracking)AN 1.2 (DIN 7735: AN 1.4)DIN 53489
Thermal Properties
Temperature limit155 °CVDE 0304
Thermal conductivity ∥ / ⊥0.3 / 0.25 W / (m·K)DIN 52612
Coefficient of linear expansion ∥ / ⊥10-20 / 15 · 10⁻⁶ / KVDE 0304
Thermal classFVDE 0534
General Properties
Density1.7-1.9 (typical 1.85) g / cm³DIN 53479
Water absorption (5 mm thickness)15 (DIN 7735: 30) mgDIN 53495
Glow resistance2aDIN 53459
Colourgreen
Questions & Answers

Frequently Asked Questions about EP GC 203

1What is EP GC 203?+

EP GC 203 to EN 60893 is a glass-fabric reinforced epoxy-resin laminate with an elevated temperature limit of 155 °C compared with the standard grade. It is technically identical to the material known in Germany under DIN 7735 as Hgw 2372.4, both designations refer to the same material, which is why we maintain both as separate pages. It combines very high mechanical strength, low water absorption and very good electrical insulation properties.

2How does Liedtke machine EP GC 203?+

We machine precision parts from sheets, round bars and tubes: sawing, milling, drilling and turning produce clean, dimensionally accurate results with sharp, carbide-tipped or diamond-coated tools. We allow for the increased tool wear caused by the glass fabric and ensure adequate dust extraction during machining.

3What determines the price of an EP GC 203 part?+

The component price is determined mainly by sheet thickness, dimensions, material utilisation, machining effort and batch size. Due to the adapted resin formulation for the elevated temperature limit, EP GC 203 is priced above the standard grade EP GC 202. We are happy to provide binding prices on request based on your drawing.

4When is EP GC 203 not the right choice?+

EP GC 203 is not declared for direct food contact. If no elevated temperature resistance is required, the standard grade EP GC 202 (Hgw 2372.1) is the more economical choice. For continuous use well above 155 °C, the corresponding 180 °C special grades are more suitable, and as a thermoset, EP GC 203 cannot be reshaped or welded.

Datasheets · Compliance

Downloads for EP GC 203

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