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Machining EP GC 202

Glass-fabric laminate with epoxy resin, high-strength and flame-retardant (FR-4, UL 94 V-0), precisely sawn, milled, drilled and turned at Liedtke Kunststofftechnik.

Material

Overview

EP GC 202 to EN 60893 is the internationally standardised designation for the material known in Germany as Hgw 2372.1 to DIN 7735, and worldwide primarily under the name FR-4, the standard material of the printed circuit board industry. All three designations refer to the same glass-fabric reinforced, flame-retardant epoxy-resin laminate; at Liedtke Kunststofftechnik you will therefore find it as a standalone page under both EP GC 202 and Hgw 2372.1.

Like EP GC 201, EP GC 202 is produced by pressing epoxy-resin-impregnated glass-fabric layers into sheets, round bars or tubes, but with an additional flame-retardant treatment that achieves self-extinguishing fire behaviour to UL 94 V-0. Besides electronics manufacturing as a PCB substrate, the material is also used as a standalone mechanical and electrical engineering material wherever high strength, good electrical insulation and flame retardancy are required.

Typical values include a flexural strength around 500 MPa, tensile strength around 350 MPa and compressive strength around 330 MPa, with a modulus of elasticity around 21,000 MPa and a density of 1.7-1.9 g/cm³. Electrically, the material offers a tracking resistance of CTI 200-220 and very good dielectric strength; the limiting temperature for continuous use is 130 °C (thermal class B).

EP GC 202 is used primarily as a PCB substrate, for high-strength insulating and partition panels in medium-voltage technology, and for flame-retardant components in aerospace and rail technology. If the strength of a cotton-fabric laminate is sufficient, a Hgw 2082/2083 grade is more economical; EP GC 202 is not declared for direct food contact.

Datasheet

Technical Data

Typical average values for EP GC 202 (Hgw 2372.1); figures in parentheses = minimum requirement to DIN 7735. Manufacturer-related variation possible.
PropertyValueTest Standard
Mechanical Properties
Flexural strength500 (DIN 7735: 350) MPaDIN 53452
Tensile strength350 (DIN 7735: 220) MPaDIN 53455
Compressive strength330 (DIN 7735: 200) MPaDIN 53454
Impact strength150 (DIN 7735: 100) kJ / m²DIN 53453
Notched impact strength78 (DIN 7735: 50) kJ / m²DIN 53453
Bond strength (splitting force)4400 (DIN 7735: 3000) NDIN 53463
Modulus of elasticity21,000 (DIN 7735: 18,000) MPaDIN 53452
Electrical Properties
Surface resistivity5 · 10¹² (DIN 7735: 5 · 10¹⁰) ΩDIN 53482
Electric strength ∥ / ⊥75 / 60 (DIN 7735: 40 / 40) kVDIN 53481
Dielectric loss factor0.02 (DIN 7735: 0.05)DIN 53483
Dielectric constant4.6 (DIN 7735: 5)DIN 53483
Comparative tracking index CTI220 (DIN 7735: 200)IEC 60112
Electrolytic corrosionAN 1.2 (DIN 7735: AN 1.4)DIN 53489
Thermal Properties
Limiting temperature130 °CVDE 0304, T.21
Thermal conductivity0.3 W / (m·K)DIN 52612
Coefficient of linear thermal expansion10-20 · 10⁻⁶ / KVDE 0304
Thermal classBVDE 0534
General Properties
Density1.7-1.9 g / cm³DIN 53479
Water absorption (5 mm thickness)30 mgDIN 53495
Resistance to glow heat2aDIN 53459
FlammabilityV-0UL 94
Colourlight green
Questions & Answers

Frequently Asked Questions about EP GC 202

1What is EP GC 202?+

EP GC 202 to EN 60893 is a glass-fabric reinforced, flame-retardant epoxy-resin laminate, designated Hgw 2372.1 under German DIN 7735 and known worldwide primarily as FR-4. All three names refer to the same material, which is why we maintain it as separate pages under EP GC 202 and Hgw 2372.1. It combines very high mechanical strength, low water absorption and self-extinguishing fire behaviour to UL 94 V-0.

2How does Liedtke machine EP GC 202?+

We machine precision parts from sheets, round bars and tubes: sawing, milling, drilling and turning produce clean, dimensionally accurate results with sharp, carbide-tipped or diamond-coated tools. We allow for the increased tool wear caused by the glass fabric and ensure adequate dust extraction during machining.

3What determines the price of an EP GC 202 part?+

The component price is determined mainly by sheet thickness, dimensions, material utilisation, machining effort and batch size. Because glass fabric, epoxy resin and the flame-retardant treatment require more material effort than cotton-fabric laminates, EP GC 202 is priced above them. We are happy to provide binding prices on request based on your drawing.

4When is EP GC 202 not the right choice?+

EP GC 202 is not declared for direct food contact. If the strength of a cotton-fabric laminate is sufficient and no flame retardancy is required, a more economical grade such as Hgw 2082/2083 makes more sense. For continuous use well above 130 °C a silicone-resin laminate is more suitable, and for very high medium-voltage requirements the tracking resistance (CTI 200-220) may reach its limits.

Datasheets · Compliance

Downloads for EP GC 202

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