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Machining Dibond

Aluminium composite panel with a PE core - low weight combined with high flatness and flexural rigidity, weather-resistant coating.

Material

What is Dibond?

Dibond is an aluminium composite material (ACM) made of two thin aluminium facing sheets (alloy EN AW-5005A, 0.30 mm each) bonded to a thermoplastic polyethylene core (LDPE, density 0.92 g/cm³). This sandwich construction combines low weight with high flatness and flexural rigidity - at a considerably lower weight per area than a solid aluminium sheet of equal stiffness.

Trade names: Dibond, aluminium composite material (ACM)
Density (core)0.92 g/cm³Tensile strength Rm145-185 N/mm²Temperature resistance-50 to +80 °C

The aluminium facings are factory-coated by coil coating with a weather- and UV-resistant polyester lacquer system (gloss level 30-85%). Dibond can be sawn, milled, drilled, punched, and folded up to 90° using a V-groove routing technique - the latter allows right-angle folds without a visible seam. The standard PE-core grade meets building material class B2 (normal flammability) per DIN 4102-1.

Typical applications include ventilated facade cladding, advertising and display panels, furniture fronts and partition elements, exhibition stands, and signage systems.

Datasheet

Technical Data

Typical values, Dibond. Values are subject to usual manufacturing tolerances, not a legally binding guarantee. Dibond is not declared for direct food contact.
PropertyValueTest Standard
General Properties
Facing alloyEN AW-5005A (AlMg1), H44EN 485-2
Facing thickness (each side)0.30 mm
Core materialPolyethylene (LDPE)
Core density0.92 g / cm³
Temperature resistance-50 to +80 °C
Weight and Mechanical Values by Panel Thickness
Weight per area (2 / 3 / 4 / 6 mm)2.90 / 3.80 / 4.75 / 6.60 kg / m²
Section modulus W (2 / 3 / 4 / 6 mm)0.51 / 0.81 / 1.11 / 1.71 cm³ / m
Flexural rigidity E·I (2 / 3 / 4 / 6 mm)345 / 865 / 1620 / 3840 kNcm² / m
Aluminium Facing Properties
Modulus of elasticity70,000 N / mm²EN 485-2
Tensile strength Rm145-185 N / mm²EN 485-2
Yield strength Rp0.2110-175 N / mm²EN 485-2
Elongation at break A50≥3 %EN 485-2
Coefficient of linear expansion (at 100°C)2.4 mm / m
Surface Coating
Coating systemModified polyester lacquer (coil coating)
Gloss level30-85 %
Hardness (pencil hardness)HB-F
Acoustic and Thermal Properties
Sound absorption αs (3 mm)0.05
Sound reduction index Rw (3 / 4 / 5 / 6 mm)23 / 24 / 25 / 26 dB
Heat transfer coefficient (2 / 3 / 4 / 6 mm)5.72 / 5.61 / 5.50 / 5.30 W / m²K
Fire Behaviour
Building material classB2 (normal flammability)DIN 4102-1
Questions & Answers

Dibond in detail

1What is Dibond?+

Dibond is an aluminium composite panel with two thin aluminium facing sheets and a polyethylene (PE) core. The sandwich construction provides high flatness and flexural rigidity at low weight.

2How does Liedtke process Dibond?+

We saw, mill, drill and fold Dibond to precise dimensions from a drawing or on-site measurements, and offer a cutting service for facade and advertising panels.

3When should I choose Dibond?+

Dibond pays off whenever low weight, high flatness and good workability are required, for example:

  • Rear-ventilated facade cladding and curtain wall facades
  • Advertising and display panels
  • Furniture fronts and partition elements
  • Exhibition stands and trade fair construction
  • Signage and wayfinding systems
4What determines the price of a Dibond cut piece?+

The price depends mainly on panel thickness, sheet size, cutting geometry, folds and quantity. We are happy to provide a binding quote based on your drawing or measurements.

5When is Dibond not the right choice?+

Dibond is not declared for direct food contact and, with its PE core, meets building material class B2 (normal flammability). For higher fire-protection requirements, such as high-rise facades, separately declared grades with a modified core are required.

6Advantages and disadvantages of Dibond+

An honest assessment:

  • Advantage: Low weight combined with high flatness and stiffness
  • Advantage: Easy to process (sawing, routing, drilling, folding)
  • Advantage: Wide range of colours and finishes through coil coating
  • Advantage: Weather- and UV-resistant
  • Disadvantage: PE core is combustible, building material class B2 (normal flammability)
  • Disadvantage: Limited suitability for elevated fire-protection requirements without a special version
  • Disadvantage: Aluminium skins sensitive to sharp-edged mechanical damage

Typical Properties

  • Low weight combined with high flatness and stiffness
  • Easy to saw, rout, drill and fold
  • Weather- and UV-resistant coil-coated finish
  • Wide range of colours and gloss levels
  • Temperature resistant from -50 °C to +80 °C
  • Building material class B2 (normal flammability) to DIN 4102-1

Typical Industries

  • Facade cladding / architecture
  • Advertising technology and display construction
  • Interior fit-out and furniture making
  • Exhibition and trade fair construction
  • Signage and wayfinding systems
Datasheets · Compliance

Downloads for Dibond

Related Materials

Request a Quote for Your Dibond Cut Piece

A drawing or measurements are enough. We calculate a concrete price and give you an honest recommendation on whether Dibond is the optimal choice for your application or whether an alternative would make more sense.

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