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PSU, polysulfone

Machining PSU natural

Amorphous, transparent high-performance thermoplastic with 175 °C heat deflection temperature, steam sterilisable, hydrolysis resistant and less prone to stress cracking than polycarbonate. We machine precision parts from it, from batch size 1.

Overview

What is PSU natural?

PSU natural is an amorphous, transparent high-performance thermoplastic with a glass transition temperature of 190 °C. It combines high heat deflection temperature and dimensional stability with good hydrolysis resistance – PSU can be steam sterilised – and a lower tendency to stress cracking than polycarbonate.

Trade names: PSU natural, SUSTASON® PSU
Density1.24 g/cm³Yield stress80 MPaService temp.-50 to 160 °C
Data sheet

Technical data

Typical average values for PSU natural. No legally binding warranty of specific properties. Actual values may deviate depending on semi-finished stock and grade.
PropertyValueTest method
General Properties
Density1.24 g/cm³DIN EN ISO 1183-1
Water absorption0.200 %DIN EN ISO 62
Flammability (Thickness 3 mm / 6 mm)HB/V0UL 94
Mechanical Properties
Yield stress80 MPaDIN EN ISO 527
Elongation at break15 %DIN EN ISO 527
Tensile modulus of elasticity2,600 MPaDIN EN ISO 527
Notched impact strength6.0 kJ/m²DIN EN ISO 179
Ball indentation hardness155 MPaDIN EN ISO 2039-1
Shore hardness85 scale DDIN EN ISO 868
Thermal Properties
Thermal conductivity0.26 W/(m·K)DIN 52612-1
Thermal capacity1.10 kJ/(kg·K)DIN 52612
Coefficient of linear thermal expansion55 ·10⁻⁶/KDIN 53752
Service temperature, long term-50 to 160 °CAverage
Service temperature, short term (max.)180 °CAverage
Heat deflection temperature175 °CDIN EN ISO 75, Verf. A, HDT
Glass transition temperature190 °CISO 11357-2
Electrical Properties
Dielectric strength30 kV/mmIEC 60243-1
Comparison

PSU natural vs. PPSU MG compared directly

"PPSU MG" values from the already published material page (werkstoffe/en/ppsu.html) of Liedtke Kunststofftechnik.
PropertyPSU naturalPPSU MG
Density1.24 g/cm³1.29 g/cm³
Water absorption0.200 %0.6 %
Yield stress80 MPa77 MPa
Elongation at break15 %30 %
Tensile modulus of elasticity2,600 MPa2500 MPa
Notched impact strength6.0 kJ/m²10 kJ/m²
Thermal conductivity0.26 W/(m·K)0.35 W/(m·K)
Service temperature, long term-50 to 160 °C-50 to 180 °C
Service temperature, short term (max.)180 °C210 °C
Heat deflection temperature175 °C205 °C
Glass transition temperature190 °C220 °C
Dielectric strength30 kV/mm15 kV/mm
Frequently asked questions

PSU natural in detail

1What is PSU natural?+

PSU natural is an amorphous, transparent high-performance thermoplastic with a glass transition temperature of 190 °C. It combines high heat deflection temperature and dimensional stability with good hydrolysis resistance – PSU can be steam sterilised – and a lower tendency to stress cracking than polycarbonate. PSU natural offers a yield stress of 80 MPa and a tensile modulus of 2,600 MPa, largely retained over a wide temperature range up to the continuous service temperature of 160 °C. The material is resistant to hot water, steam, dilute acids and alkalis, microwave-safe, an excellent electrical insulator and self-extinguishing at 6 mm thickness (UL 94 V0). The yellowish transparency allows sight components. As an amorphous material, PSU is sensitive to stress cracking in contact with ketones, esters and chlorinated hydrocarbons and has only limited UV resistance; the heat deflection temperature is below that of PES and PPSU.

2How does Liedtke machine PSU natural?+

PSU natural can be machined well using all conventional cutting methods; sharp tools and good cooling via chip removal avoid heat build-up and stress cracking. Cooling lubricants must be compatible with the amorphous material – if in doubt, machine dry or with compressed air. For tight tolerances and thick-walled parts, we recommend intermediate annealing to relieve machining stresses.

3When should I choose PSU natural?+

PSU natural is used wherever components are exposed to hot water, steam or repeated sterilisation and must remain dimensionally stable and transparent – for example in medical technology, the electrical industry and food technology.

  • Sterilisable components and instrument parts
  • Sight glasses, filter housings and media-carrying components
  • Insulating and functional parts for electrical engineering
4What determines the price of a PSU natural part?+

PSU natural is calculated individually based on drawing or sample. The part price is determined mainly by the semi-finished form and dimensions, material utilisation and offcuts, machining effort and batch size. We are happy to provide binding prices on request.

5When is PSU natural not the right choice?+

The limits of the material are equally important:

  • Sensitive to stress cracking with some solvents
  • Limited UV resistance
  • Lower heat deflection temperature than PES and PPSU
6Advantages and disadvantages of PSU natural+

An honest assessment:

  • Advantage: High heat deflection temperature (HDT 175 °C), continuous service up to 160 °C
  • Advantage: Hydrolysis resistant, steam sterilisable, microwave-safe
  • Advantage: High dimensional stability, transparent
  • Advantage: Very good electrical insulating properties
  • Disadvantage: Sensitive to stress cracking with some solvents
  • Disadvantage: Limited UV resistance
  • Disadvantage: Lower heat deflection temperature than PES and PPSU

Typical properties

  • High heat deflection temperature
  • High transparency
  • Good hydrolysis resistance, steam sterilisable
  • High dimensional stability

Typical industries

  • Medical Technology
  • Electrical Industry
  • Food Industry
Data sheets · Compliance

Downloads for PSU natural

→ All data sheets in the download area

Related materials

Request a quotation for your PSU part

A drawing or a sample is enough. We calculate concretely and advise openly whether PSU natural is optimal for your application or an alternative makes more sense.

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