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Machining HGW 2082

Cotton-fabric laminate with phenolic resin - the economical standard fabric laminate for mechanically robust insulating and structural parts in the low-voltage range.

Material

What is HGW 2082?

HGW 2082 (Hgw 2082 per DIN 7735 / PF CC 201 per EN 60893) is a fabric laminate made of cotton-fabric-reinforced phenolic resin. Fabric layers are impregnated with the thermosetting resin and pressed under heat and pressure into sheets, round bars or tubes; the cured material is dimensionally stable, hard and mechanically robust. The colour is typically brown.

Trade names: HGW 2082 (DIN 7735), PF CC 201 (EN 60893)
Density1.36 g/cm³Flexural strength150 MPaLimiting temperature110 °C

Within the cotton-fabric-laminate family, HGW 2082 marks the mid-range, economical standard grade: solid mechanical strength and good electrical insulation, but without the finer fabric structure and higher strength of HGW 2083, also offered by Liedtke, which represents the higher-grade variant of this material family. For most general mechanical and low-voltage electrical applications, HGW 2082 is the most economical choice.

Typical applications include insulating and partition panels in low-voltage switchgear technology, gears, cams and sliding elements in mechanical engineering, as well as jig and fixture components, spacers and brackets.

Datasheet

Technical Data

Typical average values, HGW 2082 natural; minimum requirement per DIN 7735 and typical measured value. Values are subject to usual manufacturing tolerances, not a legally binding guarantee.
PropertyValueTest Standard
General Properties
Density1.36 g/cm³ (range 1.3-1.4)DIN 53479
Water absorption (5 mm thickness)110 mg (DIN 7735 max. 130 mg)DIN 53495
Colourbrown–
Mechanical Properties
Flexural strength150 MPa (DIN 7735 minimum 130 MPa)DIN 53452
Impact strength40 kJ/m² (DIN 7735 minimum 30 kJ/m²)DIN 53453
Notched impact strength20 kJ/m² (DIN 7735 minimum 15 kJ/m²)DIN 53453
Tensile strength120 MPa (DIN 7735 minimum 80 MPa)DIN 53455
Compressive strength200 MPa (DIN 7735 minimum 170 MPa)DIN 53454
Bond strength (splitting force)4000 N (DIN 7735 minimum 2500 N)DIN 53463
Modulus of elasticity8000 MPa (DIN 7735 minimum 7000 MPa)DIN 53452
Thermal Properties
Limiting temperature110 °CVDE 0304, T.21
Thermal conductivity0.2 W/(m·K)DIN 52612
Coefficient of linear thermal expansion20 · 10⁻⁶/K (range 20-40)VDE 0304
Thermal classEVDE 0534
Resistance to glow heat2bDIN 53459
Electrical Properties
Electric strength ∥ / ⊥17 / 12 kV (DIN 7735 minimum 8 / 5 kV)DIN 53481
Dielectric constant5DIN 53483
Comparative tracking index CTI160 (DIN 7735 minimum 100)IEC 60112
Questions & Answers

HGW 2082 in detail

1What is HGW 2082?+

HGW 2082 is a fabric laminate made of cotton-fabric-reinforced phenolic resin per DIN 7735 / EN 60893 (PF CC 201). It is the economical mechanical and electrical standard grade among cotton-fabric laminates, combining good mechanical strength with solid electrical insulation properties.

2How does Liedtke machine HGW 2082?+

We saw, mill, drill and turn HGW 2082 with sharp, carbide-tipped tools into dimensionally accurate precision parts. We ensure adequate dust extraction during machining, as resin and fabric dust is generated.

3When should I choose HGW 2082?+

HGW 2082 pays off whenever an economical, mechanically robust insulating and structural material for the low-voltage range is required, for example:

  • Insulating and partition panels in low-voltage switchgear technology
  • Gears, cams and sliding elements in mechanical engineering
  • Jig and fixture components
  • Spacers, brackets and mechanical structural parts
  • General electrotechnical insulating parts without high tracking-resistance requirements
4What determines the price of an HGW 2082 part?+

The component price is determined mainly by sheet thickness or bar diameter, dimensions, material utilisation (offcuts), machining effort and batch size. HGW 2082 is the most economical fabric laminate in the cotton range. We are happy to provide binding prices on request based on your drawing.

5When is HGW 2082 not the right choice?+

HGW 2082 is not declared for direct food contact. For medium-voltage applications with high tracking-resistance requirements (CTI above 200) or continuous use above approximately 110 °C, materials such as HGW 2372.1 or melamine-resin-bonded grades are better suited; the hygroscopic cotton fabric also reaches its limits in very humid environments.

6Advantages and disadvantages of HGW 2082+

An honest assessment, and how the disadvantages can be mitigated in practice:

  • Advantage: Economical standard fabric laminate
  • Advantage: Good mechanical strength
  • Advantage: Good electrical insulation properties
  • Advantage: Good machinability
  • Advantage: Proven, widely used material
  • Disadvantage: Not declared for direct food contact
  • Disadvantage: Moderate tracking resistance (CTI 100-160), usually not sufficient for medium voltage
  • Disadvantage: Cotton fabric absorbs moisture
  • Disadvantage: Continuous use limited to approx. 110 °C
  • Disadvantage: Brown colour limits decorative applications
  • Practical tip: HGW 2082 is the right choice for economical, mechanically robust insulating and structural parts in the low-voltage range. If a finer surface finish or higher strength is required, HGW 2083 is the better choice; for requirements of high tracking resistance or medium voltage, a glass-fabric laminate such as HGW 2372.1 is recommended.

Typical properties

  • Economical standard fabric laminate
  • Good mechanical strength
  • Good electrical insulation properties
  • Thermoset, dimensionally stable
  • Good machinability
  • Colour brown

Typical industries

  • Electrical and insulation engineering
  • Mechanical and plant engineering
  • Jig and fixture construction
  • Drive technology
  • Switchgear and equipment manufacturing
  • General mechanical component manufacturing
Datasheets · Compliance

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